Polystyrene Block Moulding Machine for High-Efficiency EPS Foam Production
Main Features of the Polystyrene EPS Block Moulding Machine
- PLC Controller & Touch Screen: The moulding machine utilizes PLC control and a touch screen to automate the process from material feeding to product ejection, ensuring high precision and efficiency.
- Advanced EPS Heat Penetration: The optimized heat penetration process reduces steam consumption and moisture content, resulting in uniform product quality.
- Hydraulic Pressure Transmission: The machine features a differential control system for the smooth operation of mould opening and closing, enhancing durability and reducing maintenance costs.
- High-Quality Welding: The machine undergoes special heat treatments to ensure maximum strength, enabling it to handle high-density EPS products without deformation.
- Optional Teflon Coating: A special Teflon coating option on the mould surface ensures easy release and ejection of EPS blocks, enhancing production efficiency.
Applications of the Polystyrene Block Moulding Machine
- Construction: Produces high-density EPS blocks used for insulation in building projects.
- Packaging Industry: Ideal for creating protective EPS foam blocks used in packaging.
- Automotive: Can manufacture EPS blocks used for automotive part protection during transportation.
Technical Specifications
No. | Items | Unit/Type | EPS-B-2000 | EPS-B-3000 | EPS-B-4000 | EPS-B-6000 |
---|---|---|---|---|---|---|
1 | Mold Size | mm | 20301230630 | 30301230630 | 40401230630 | 61001230630 |
2 | Block Size | mm | 20001200600 | 30001200600 | 40001200600 | 60001200600 |
3 | Density Range | Kg/m³ | 4-30 | 4-30 | 4-30 | 4-30 |
4 | Throughput 15kg/m³ | min/cycle | 3-5 | 4-6 | 4-6 | 6-8 |
5 | Steam Pressure | Mpa | 0.8 | 0.8 | 0.8 | 0.8 |
6 | Steam Inlet DN | mm | 100 | 100 | 100 | 150 |
7 | Steam Consumption | kg/cycle | 20-30 | 30-40 | 45-55 | 60-70 |
8 | Compressed Air Pressure | Mpa | 0.6 | 0.6 | 0.6 | 0.6 |
9 | Compressed Air Inlet DN | mm | 65 | 65 | 65 | 65 |
10 | Compressed Air Consumption | m³/cycle | 1.0-1.5 | 1.5-1.8 | 1.8-2.1 | 2.1-2.3 |
11 | Power Connected | kw | 9.5 | 9.5 | 13 | 13 |
12 | Voltage | v | 380 | 380 | 380 | 380 |
13 | Overall Dimension | mm | 400021002700 | 500021002700 | 610021002700 | 820021002700 |
14 | Weight | kg | 4500 | 6000 | 8000 | 9600 |
FAQs on Polystyrene Block Moulding Machine
Q1: What is the Polystyrene Block Moulding Machine used for?
A: The Polystyrene Block Moulding Machine is primarily used for producing high-density EPS foam blocks, which are widely used in construction, packaging, and automotive industries.
Q2: How does the Polystyrene Block Moulding Machine work?
A: The machine uses PLC control and hydraulic pressure transmission to automate the process of feeding, steaming, cooling, and ejecting the final EPS block, ensuring efficiency and consistency.
Q3: Can the Polystyrene Block Moulding Machine handle high-density products?
A: Yes, the machine is designed with high-strength welding and advanced heat penetration processes, making it capable of handling high-density EPS products without deformation.
Q4: What is the production capacity of the Polystyrene Block Moulding Machine?
A: The production capacity depends on the machine model. The throughput ranges from 3-8 minutes per cycle, based on the block size and density requirements.
Q5: Is it possible to customize the EPS block size?
A: Yes, the machine can produce blocks in various sizes, ranging from 20001200600 mm to 60001200600 mm, depending on the model.
Internal and External Links for Further Reading
- Polystyrene Block Moulding Machine Price
- EPS Shape Moulding Machine Manufacturer
- Expanded Polystyrene Pre Expander Machine
- High-Performance EPS Cutting Machine
- EPS Recycling Machine Manufacturer
- EPS Production Line for Construction
- China EPS Foam Machine Manufacturer
- Polystyrene Foam Machine for Sale
- EPS Mould Design & Manufacturing
- Automatic EPS Batch Pre Expander Machine